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Box Build Assembly – What does it included?

What is Box Build Assembly?

A Box Build Assembly is also sometimes called Systems Integration is an assembly work involved in an electromechanical assembly process, which includes enclosure fabrication, PCBA installation, sub-assemblies and components mounting, cabling, and wire harness installation. The box builds can range from a PCB Assembly (PCBA) installed in an enclosure full of wires to a complex, fully integrated electromechanical system with pneumatic and electronics components.

Exxel Tech - Box Build Assembly Services

The most common services a Contract Manufacturer (CM) can provide include:

Select a Contract Manufacturer to build your Product

Select a Box Build Contract Manufacturer that has the experience in building all the components, and subassemblies of your product, so that you won’t need to coordinate between multiple vendors. Having a contract manufacturer to manufacture your box build will save you much more than just time and cost. With all of various pieces of your final product being built to fit together under one roof, you may realize a way higher level of quality in your build.

Information and instruction which a Contract Manufacturer need for Box Build includes:-

Bill of Materials (BOM)

A complete list of all the items including raw materials, components, and subassembly showing in a hierarchical format, that are required for box build. The highest level displaying the finished product, follow by the subassembly and the bottom level showing individual components and materials.

Electrical Schematic Diagram

A graphical representation of an electric circuit, showing how all the wires, and components are connected.

Assembly Drawing and Instruction

Show how to assemble various components of the overall Box Build. Indicating lists of the component parts, reference numbers, references to detail drawings, specific component information, connecting and assembly methods, and overall dimensions. It is important that this information is presented in consistent with industry standards, so that, their precise meaning is clear and can be understood.

Wire and Cable Harness

An assembly of electrical cables or wires bound together by a durable material to transmit signals or electric power

Test Specification

A detailed summary of what will be tested and how they will be tested for a given Box Build product safety, operation, functionality and feature.

Sample Unit

A sample unit is an ideal example of the product against which all manufactured product that are to be tested and judged. Availability of a golden unit is preferred.

By providing the precise information up front will ensure a higher degree of success with your box build, regardless if your design is a simple, straightforward box build assembly or a more complex assembly.

Our box build assembly operations provide our customers with a complete turnkey outsourcing solution. We provide global sourcing of the needed materials, construct the PCBAs, supply any needed cables and wire harness, and complete the manufacturing processed by building the customer’s final product. With our adherence to copy exact rules, we will ensure your final box build is manufactured according to your “as-built” set of documentation, allowing you to track the true and current built state of your device. In addition to testing each system component for individual functionality, such as the circuit boards, we can also be testing them again combined in the completed system. This gives us the ability to completely test and debug your system.

At Exxel Technology, we free our clients up to concentrate on other aspects of their businesses. Our services help companies to focuses on their key competence, reduce their direct head count and other resource investment. If you are looking for a Contract Manufacturing Company (CM) that will assemble your box build with the greatest care and attention to detail, look no further than Exxel Technology. 

Contact us at sales@exxeltech.com today to learn more about our box build assembly services.

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