Electromechanical assembly and manufacturing also know as system integration is a complex process and require a high level of skill, precision, consistency and traceability. They contain moving parts, which need to be able to operate within tolerances and work alongside the stationary parts in the assembly. These assemblies also tend to have customized metal workpieces. Hence, contract manufacturer needs to set up an extensive and strong supply chain to provide high-quality parts when needed.
Essential Electromechanical Assembly and Manufacturing Techniques
There are 4 essential electromechanical assembly and manufacturing techniques contract manufacturer can implement to ensure the whole process runs smoothly and that confusion doesn’t arise.
1. Strong Purchasing Team
Cultivate buyers with deep expertise in procurement, identify potential suppliers, and then draw up a list of suppliers based on their experience. Manage existing supply base; and put in place objective measures relating to quality, delivery, cost, and other factors, in order to monitor and improve performance. And also understand, predict and respond to price fluctuation and availability.
2. Incoming Quality Control
When ordering custom parts, make sure to provide clear drawings to the supplier. One of the main challenges faced by contract manufacturers is the possibility of tolerances to build up against multiple parts. Often, issues won’t be found until the parts are assembled together. Problems such as size errors, missing cuts on metal products, paint or anodizing errors, scratches, etc., should be resolved in advance.
Any problems found at the material level or during assembly should be reported to the procurement and engineering team so that corrective actions can be taken. A common mistake that contract manufacturers may make is the complexity of the reporting and correction process, which limits response time and delay in laying out engineering change action.
3. Invest in 3D CAD Modelling Packages
The investment in the 3D computer-aided design (CAD) modeling software package is very worthwhile. 3D CAD software not only reduces the time required to design a product, but it also helps improve quality and delivery during the build process. It can help to determine whether tolerance issues will occur during the electromechanical assembly process.
4. Implement a Robust Test Strategy
The core of electromechanical assembly is testing, and the addition of moving parts adds another layer of complexity. The entire manufacturing process is rendered useless if the assembled product doesn’t work. A robust test strategy to ensure the end product is functionally tested meeting user’s requirements is therefore essential.
The combination of moving parts and customized metal work in electromechanical assembly make it a complicated process. To ensure success, it’s therefore vital to implement techniques to address the complexity.
Whatever your challenges in electromechanical assembly and manufacturing, Exxel Technology has the internal management and production capabilities to assist you throughout the entire product lifecycle from introduction through to mass production. Cost effective contract manufacturing services does not necessary mean you have to compromise with your product quality and consistency. Leverage on our electromechanical assembly and manufacturing services to increase your productivity, quality and time to market.
Contact us at sales@exxeltech.com today to partner with us for your electromechanical assembly and manufacturing job.
